Power Pack Unit Service – Concrete Plant, Jebel Ali

Job Overview

We got a call from a concrete mix production plant in Jebel Ali, reporting a downgraded performance in the Hydraulic Power Unit. Our team visited the plant a detailed inspection of the Power Pack Unit was done and identified performance issues affecting system reliability and efficiency.

Work Carried Out

• Directional Control Valves Replacement

Both DC valves were found with internal leakage, leading to inefficient flow control.

• Removed defective units
• Installed new valves for precise and reliable operation
• Oil Level Gauge Replacement

The existing gauge was damaged and inaccurate.

• Removed faulty gauge
• Installed new oil level indicator for proper monitoring
• Hydraulic Tank Cleaning

Contamination was observed inside the tank.

• Fully drained hydraulic oil
• Thorough internal cleaning carried out to remove sludge and particles
• Filter Maintenance
• Filters were removed and cleaned carefully
• Ensured proper oil flow and contamination control

Result

The system is now operating with

• Leak-Free Performance
• Improved Efficiency
• Enhanced System Cleanliness
• Reliable Monitoring & Operation