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Marine hydraulics

Marine hydraulics: from Pascal's law to a crane circuit

Twenty hands-on lessons on ship hydraulics, from the first push of a jack to crane circuits and steering gear.

20 lessons 2 h 16 min Introductory 3D simulator in every lesson Final quiz Course completed card

Written by Al Safwan Marine service engineers

Lesson 1 is open to everyone. An account (just your email) opens all 20 lessons and saves your progress.

What you'll learn

  • Why a small pump can lift a hatch cover, and what sets the pressure and the speed
  • How gear and piston pumps, relief, check, counterbalance and directional valves work
  • How cylinders, motors, winches and accumulators turn oil into work
  • Where heat, dirt, air and cavitation come from, and how to spot them early
  • How a deck crane and a ship’s steering gear are built, and the faults engineers chase on board

Course content

20 lessons · 2 h 16 min total

Lesson 1 is open to everyone. An account opens the rest.

Level 1 · Foundations

1 Pascal's law: how a small push lifts a heavy load 6 min · 3D simulator · Quiz Open

Pressure in a trapped liquid pushes equally on every surface it touches, so a small piston and a big piston share the same pressure, and the big one gets the bigger force.

Open lesson 1

2 Hydraulic pressure and flow: what each one really does 7 min · 3D simulator · Quiz With an account

Flow decides how fast things move. Pressure is how hard the oil has to push to make that happen, and it comes from the load and from every restriction the oil passes through.

See how lesson 2 starts

3 The basic hydraulic circuit: pump, relief valve, control valve and cylinder 7 min · 3D simulator · Quiz With an account

The pump makes flow, the load makes pressure, the relief valve sets the limit and the control valve decides where the oil goes. Every hydraulic machine is built on these four parts.

See how lesson 3 starts

4 Hydraulic symbols explained: how to read an ISO 1219 diagram 6 min · 3D simulator · Quiz With an account

A hydraulic diagram is drawn with a small set of standard shapes: circles for pumps and motors, squares for valves, rectangles for cylinders. Learn twelve and you can read most machine schematics.

See how lesson 4 starts

5 Hydraulic oil viscosity: why temperature changes everything 6 min · 3D simulator · Quiz With an account

Viscosity is how thick the oil is. Hot oil thins and leaks through every clearance; cold oil thickens and starves the pump. Choosing the grade means keeping the oil in its ideal band at your real working temperature.

See how lesson 5 starts

Level 2 · Components

6 How a hydraulic gear pump works, and why it wears 7 min · 3D simulator · Quiz With an account

Two meshing gears carry oil round the outside of the housing in the spaces between their teeth, and the mesh in the middle squeezes it out. Every turn moves the same volume, so flow follows speed.

See how lesson 6 starts

7 How an axial piston pump works: the swashplate, the valve plate and the case drain 7 min · 3D simulator · Quiz With an account

Pistons in a rotating barrel slide on a tilted swashplate, so each one draws oil in for half a turn and pushes it out for the other half. Change the tilt and you change the flow without changing the speed.

See how lesson 7 starts

8 How a hydraulic relief valve works: direct-acting and pilot-operated 7 min · 3D simulator · Quiz With an account

A relief valve is a spring holding a poppet shut. When pressure times seat area beats the spring, it opens and sends oil back to tank, which caps the system pressure and turns that flow into heat.

See how lesson 8 starts

9 How a directional control valve works: spools, ports and centre types 6 min · 3D simulator · Quiz With an account

A directional valve is a precision spool sliding in a bore. Its lands open and close passages between the pump, the tank and the two sides of a cylinder; the shape of the lands in the middle position decides what the machine does when you let go.

See how lesson 9 starts

10 Check valves and pilot-operated check valves: how a load is held 6 min · 3D simulator · Quiz With an account

A check valve lets oil through one way and blocks it the other. A pilot-operated check adds a small piston that can push it open on command, so a cylinder holds its load until you deliberately lower it.

See how lesson 10 starts

11 How a counterbalance valve stops a crane load running away 7 min · 3D simulator · Quiz With an account

A counterbalance valve sits on the cylinder and holds the load until pilot pressure from the other side opens it just enough to let the oil out as fast as the pump fills the cylinder. The load comes down under control instead of falling.

See how lesson 11 starts

12 Hydraulic cylinders: push, pull, speed and regeneration 7 min · 3D simulator · Quiz With an account

A cylinder turns pressure into force and flow into speed. The full piston area pushes, the ring around the rod pulls, and regeneration trades force for speed.

See how lesson 12 starts

13 Hydraulic motors and winches: how flow makes speed and pressure makes torque 7 min · 3D simulator · Quiz With an account

A hydraulic motor is a pump run backwards: oil flow turns it, and the pressure needed rises with the torque the load demands. On a winch a spring-applied brake holds the load whenever the oil is off.

See how lesson 13 starts

14 Hydraulic accumulators: how nitrogen stores oil under pressure 6 min · 3D simulator · Quiz With an account

An accumulator stores oil under pressure by squeezing nitrogen in a bladder. How much oil it gives back depends on the precharge and the working pressure range, not just its size.

See how lesson 14 starts

15 Hydraulic contamination: particles, clearances and filters 6 min · 3D simulator · Quiz With an account

Most hydraulic failures start with dirt. Particles the size of a valve's clearance jam and score it, so the filter has to catch them, and the oil cleanliness code tells you whether it does.

See how lesson 15 starts

Level 3 · Systems and faults

16 Load sensing explained: one job, three pumps, and where the power goes 7 min · 3D simulator · Quiz With an account

A load-sensing pump reads the pressure the load needs and makes only a small margin more, delivering only the flow the valve asks for. The same job that wastes most of a fixed pump's power wastes almost nothing.

See how lesson 16 starts

17 Where hydraulic heat comes from, and why the oil overheats 7 min · 3D simulator · Quiz With an account

Every kilowatt the motor puts in that doesn't do useful work ends up as heat in the oil. The oil settles at the temperature where the cooler and tank get rid of heat as fast as the system makes it.

See how lesson 17 starts

18 Pump cavitation and aeration: why a hydraulic pump gets noisy 7 min · 3D simulator · Quiz With an account

Cavitation is a pump starved of oil, so bubbles form at the inlet and implode on the pressure side. Aeration is air getting into the oil. Both make noise and both destroy pumps, but the fixes are different.

See how lesson 18 starts

19 How ship steering gear works: rams, the Rapson slide and two pump units 9 min · 3D simulator · Quiz With an account

Pumps push oil into rams, the rams push a crosshead along the tiller, and the tiller turns the rudder stock. Follow-up control stops the rudder at the helm order, and locking valves hold it there against the water.

See how lesson 19 starts

20 How a hydraulic crane circuit works: slew, luff and hoist from one pump 8 min · 3D simulator · Quiz With an account

One pump feeds a valve bank with a section for each movement. Run two at once and the oil goes to whichever needs the least pressure, so the crane's behaviour depends as much on the circuit as on the load.

See how lesson 20 starts

Final quiz
20 questions from across the course · pass with 15
After the lessons
Course completed card
With your name and a link anyone can check
At the end

Inside a lesson

Every lesson in this course has the same five steps: a primer, a 3D tour of the part (Watch it), the reading, a task you do on the 3D machine yourself (Try it) and a short quiz. 20 lessons use this simulator.

An electro-hydraulic deck crane with its power unit cut open, the oil moving through pumps, valves, cylinder and winch motor

Who this is for

  • Engineers
  • Technicians
  • Superintendents

No experience needed: every lesson starts with a short primer in plain words.

Your Course completed card

Finish every lesson and pass the final quiz (15 of 20) to get a Course completed card with your name and a QR code anyone can scan to verify.

Share it on LinkedIn, WhatsApp and elsewhere, or download the picture.

It shows you completed online familiarisation training. It is not a certificate or an STCW, flag-approved or manufacturer qualification, and it doesn't replace that training.

About this course

A white hydraulic deck crane on a cargo ship, its hook hanging from the jib
Photo: Cemrecan Yurtman on Unsplash

Learn how hydraulics works by playing with it. Every lesson has an animation in real units: pump a jack, set a relief valve, swing a crane, and switch on a fault to see the symptom you would meet on board.

The course starts with what any deck or engine-room hand needs (pressure, flow and the basic circuit), moves on to the components (pumps, valves, cylinders, motors, accumulators and filters) and ends with whole systems: load sensing, heat, cavitation, a provision crane and ship’s steering gear. Read each lesson at the depth you want: Simple, Technical or Deep dive.

Written by Al Safwan Marine's service engineers from SOLAS, the IMO codes and circulars, and class and flag rules. The sources are listed at the end of every lesson.

3D

Lifeboats and liferafts

Lifeboat safety and the rules

Why lifeboats hurt people, which rules keep crews safe, and what to check, log and leave to specialists.

8 lessons1 h 30 minIntroductory

3D

Lifeboats and liferafts

Lifeboats, rescue boats and davits

How lifeboats, rescue boats and their davits work, how they are examined and load-tested, and how to drill safely.

9 lessons2 h 10 minPractical

Ready? Lesson 1 takes 6 minutes.

Free during our launch period. On your phone or computer, no password.

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